在重庆南部,一条全新的砂石骨料生产线近日顺利完成试机投产。现场反馈显示,产量及成品料品质均超出预期,这一结果让项目投资方——当地一家知名水泥企业倍感振奋。
这家企业拥有自己的搅拌站,在建材领域积累了深厚的专业功底。面对行业变革,他们没有固守原有业务版图,而是选择延伸产业链,投资新建砂石骨料生产基地。这一战略布局,既是应对市场变化的主动出击,也标志着企业从单一水泥生产向“水泥+骨料+搅拌”全产业链协同发展迈出了关键一步。
立足长远:从水泥延伸至骨料的战略考量
作为重庆当地知名的水泥企业,这家公司在建材行业深耕多年,对市场脉搏有着敏锐的把握。近年来,随着基础设施建设持续推进,砂石骨料市场需求旺盛,而拥有自有搅拌站的资源优势,更为其延伸产业链提供了天然土壤。
经过深入研判,企业决策层果断决定:投资新建砂石骨料生产基地,将业务触角向上游延伸。这一决策的意义在于——既能够保障自有搅拌站的原材料供应稳定性,又可以面向市场提供高品质砂石产品,形成从原料到成品的完整闭环。
原料选择上,项目采用当地丰富的石灰石资源。由于客户公司在建材领域已有深厚积累,设备选型时,客户与世邦进行了多轮技术交流,最终达成一致方案:科学搭配颚式破碎机、反击式破碎机与制砂机,实现同一生产线产出多规格骨料。
这一方案的精妙之处在于兼顾了双重需求——既能保障成品料品质满足高铁建设的高标准用料要求,又能满足水泥厂工业用料的实际需要。在综合分析客户具体需求后,世邦技术工程师迅速出具工艺方案,最终与客户达成合作。
设备选型:三大破碎机各司其职
整条生产线的核心在于破碎设备的科学搭配。世邦根据石灰石的物料特性和成品需求,为客户量身配置了C6X颚式破碎机、CI5X反击式破碎机和VSI6X立轴冲击式制砂机,三款设备各司其职,形成好的协同的破碎体系。
颚式破碎机:粗碎环节的“开路更早”
作为生产线的好的道工序,粗碎设备的选择至关重要。C6X颚式破碎机承担着将大块石灰石初步破碎的重任。这款设备在结构设计、使用功能和生产效率等方面均体现了现代先进技术水平。针对传统颚式破碎机生产效率低、安装维护困难等痛点,C6X颚破在多个方面进行了优化升级。对于石灰石这类中等硬度的物料,颚破能够实现稳定好的的粗碎作业,将大块原矿破碎至适合下一工序的粒度,为后续反击破和制砂机的精细加工奠定良好基础。其坚固的机架结构和优化的破碎腔型,确保了设备在长期连续运转中的稳定可靠。
反击式破碎机:中细碎环节的“整形专家”
在颚破完成粗碎之后,两台CI5X反击式破碎机接力承担中细碎任务。这款设备是世邦结合研发成果推出的新一代好的破碎机,具备处理能力强、成品粒型好等特点。反击式破碎机的工作原理决定了它在处理石灰石时具有天然优势——通过高速旋转的转子带动板锤对物料进行冲击破碎,能够有效控制成品粒型,减少针片状含量。对于高铁建设所需的高标准骨料而言,良好的粒型是保障混凝土性能的关键指标之一。
立轴冲击式制砂机:制砂整形的“收官之作”
生产线的最后一道工序由两台VSI6X立轴冲击式制砂机负责。这款设备具备“整形+制砂”双重功能,通过“石打石”和“石打铁”两种工作模式的灵活切换,能够精准控制成品砂的级配和粒型。对于0-5毫米的机制砂,VSI6X制砂机能够产出级配合理、粒型圆润的更好机制砂;对于常规骨料,它又能起到良好的整形作用,进一步提升成品品质。正是凭借这一设备组合,生产线最终产出的成品料能够满足高速公路、铁路建设等高标准用料需求。
工艺创新:干湿结合实现环保与品质双赢
该生产线采用“前端干法、后端湿法”的处理工艺,这一设计颇具巧思。前端干法加工有效控制粉尘,后端湿法搭配专业污水处理系统,做到零污染排放。全封闭厂房生产环境下,粉尘排放指标远优于行业标准,环保性能突出。
在智能化方面,生产线配备了PLC中控系统、自动装车系统等多项新技术。操作人员可在线监测和轻松控制破碎整形、级配调整、粉尘收集、废水处理、物料储运等各个环节,实现了从“制造”到“智造”的跨越。同时,采用EPC总承包模式,世邦全程高标准打造,确保项目从设计到交付的每一个环节都得到专业把控。
结语
从单一水泥生产到砂石骨料精深加工,这家重庆企业的转型之路,折射出传统建材行业拥抱变革、迈向高质量发展的行业缩影。一条生产线的顺利投产,不仅为企业打开了新的增长空间,也为区域砂石骨料行业树立了绿色化、智能化的标杆样本。
在全产业链布局的棋局上,这只是一个新的起点。随着项目稳健运行,这家企业将在重庆建材市场中展现出更强的竞争力和发展后劲。而世邦作为设备供应商和EPC总包方,将继续以专业的技术、可靠的设备和贴心的服务,助力更多客户实现转型升级。
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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
现场视频如下: