矿产资源储量丰富:石灰石(储量约3亿立方米)、建筑用石(储量近3亿立方米)、陶粒页岩及黏土(总储量超2亿立方米)、铅锌矿(已探明储量1.5亿立方米)
交通物流便捷:毗邻哈尔滨主城区,哈同高速、哈佳铁路贯穿全境,大宗物料运输好的
产业政策支持:享受省级工业园区税收优惠及基础设施配套补贴
2017年完成的破碎生产线升级改造项目,采用全套液压圆锥破碎设备,成为东北地区首批实现智能化控制的现代化砂石骨料生产基地,年均供应高品质建筑骨料超200万吨,服务周边300公里范围内的高速公路、铁路及商混站建设需求。
核心配置
项目 技术参数及配置
加工物料 高硬度玄武岩(抗压强度180-250MPa,SiO₂含量≥45%)
设计产能 400吨/小时(按年作业300天、日运行20小时计,年产能可达240万吨)
进料要求 ≤800mm原始矿块(满足95%以上矿车直接卸载要求)
成品规格 0-5mm(30%)、5-15mm(35%)、15-31.5mm(35%)三档精品骨料
设备配置
粗碎单元 TSW1345振动给料机(处理能力500t/h)+ HJ125高能颚破(进料口950×1250mm)
中碎单元 HST250S2+HST250H1单缸液压圆锥破双机并联(单机功率315kW,时产180-220t)
细碎单元 HPT300多缸液压圆锥破(最大通过量320t/h,配备智能排料口调节系统)
筛分单元 2台3YZS2460圆振动筛(筛网面积14.4㎡,四层筛网配置)
辅助系统 全长680米DTII型皮带输送系统(带宽1200mm,带速2.5m/s)+ 脉冲布袋除尘系统
工艺流程解析
原料预处理阶段
爆破开采后的大块玄武岩经150吨级矿车运输至原料堆场
重型板式给料机(TSW1345)实现≤800mm物料均匀给料,配备异物剔除装置
梯级破碎系统
一级破碎:HJ125颚破通过800t液压过铁保护系统,产出≤300mm初级破碎料
二级破碎:双HST250圆锥破平行作业(可独立调节腔型),产出≤100mm中间产品
三级破碎:HPT300采用层压破碎原理,实现成品针片状含量<10%
智能筛分系统
2台3YZS2460振动筛构成闭路循环:
上层筛网(31.5mm):超标物料返回HPT300再破碎
中层筛网(15mm):产出路基用粗骨料
底层筛网(5mm):精筛机制砂原料
配备在线粒度分析仪,实时反馈调节破碎参数
环保措施
全封闭钢架结构厂房(占地12,000㎡)
除尘效率>99%的脉冲布袋系统(排放浓度<20mg/m³)
循环水洗砂系统(水资源利用率达85%)
技术创新亮点
液压系统集成
全生产线采用统一液压站供能,比传统弹簧圆锥破节能18-22%
HST单缸机配备ACC智能控制模块,排料口调整精度±1mm
耐磨件优化
破碎壁/轧臼壁采用Mn18Cr2高锰钢+碳化钨复合衬板,使用寿命提升至3800小时
智能运维系统
云平台远程监控实现:轴承温度预警、润滑油污染度检测、振动频谱分析
该生产线累计处理玄武岩超1200万吨,设备综合运转率≥92%,成为东北地区绿色矿山的典范案例。其"颚破+双圆锥破+多缸破"的配置模式,已成功复制到辽宁省5个同类项目中。
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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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