2016年投产的河南安阳河卵石破碎制砂生产线，位于安阳县安丰乡，先筛分后破碎整形，综合时产500吨左右。该破碎生产线采用黎明重工设备加工鹅卵石，先筛分，较大物料进入HJ98高能颚式破碎机破碎，后循环进入HPT300多缸液压圆锥破碎机细碎，再经VSI5X1145鹅卵石制砂机整形制砂，成品骨料提供给工程工地搅拌站等，服务于当地公路、桥梁、建筑等工程建设。
河南安阳岳城水库畔，一条现代化的砂石骨料生产线正好的运转。该项目采用黎明重工全套破碎筛分设备，特别配备了先进的5X系列冲击式制砂机，为当地基建持续输出更好骨料。
项目概况
该项目以河卵石为原料，设计产能每小时500吨。生产线配置包括振动给料机、高能颚破、多缸液压圆锥破、5X制砂机等核心设备，形成完整的破碎筛分系统。其中5X1145制砂机采用深腔型转子设计，兼具破碎与整形双重功能，成品砂粒形圆润，级配优良。
加工物料：河卵石
产 量：500T/H
进料粒度：≤400mm
出料粒度：0-5-10-20-31.5mm
设备配置：GZD1500×6000振动给料机一台，HJ98高能颚破一台，HPT300多缸液压圆锥破三台，5X1145制砂机一台，YKN2675振动筛五台，XSD3620洗砂机两台。
工艺流程
此次客户加工的原料为河卵石，含有大量的天然砂资源，因此我们为客户配置的生产线方案为：物料通过GZD1500×6000振动给料机进入YKN2675振动筛，将小于150cm的物料筛分出来，大于150mm的物料进入HJ98高能颚破进行粗破，经过破碎后的物料，粒度大于50mm的经过调节料仓进入三台HPT300多缸液压圆锥破进行中细碎，后经过振动筛筛分，大于32.5mm的物料需再次进入圆锥破进行破碎，小于32.5mm的物料则进入5X1145制砂机进行整形，整形后的物料通过XSD3620洗砂机清洗后即为砂石骨料，最终的成品粒度为31.5-20mm、20-10mm、10-5mm、5-0mm。
核心技术
制砂环节采用黎明重工5X系列好的制砂机，具有以下显著特点：
独特的"石打石"和"石打铁"双破碎原理，通过物料自击破碎和冲击破碎相结合，提高破碎效率；
优化的涡流腔设计降低了气流阻力，使物料在破碎腔内形成稳定的料衬，大幅减少易损件消耗；
配备液压开盖装置，便于维护保养，检修停机时间缩短40%以上；
采用稀油润滑系统，关键轴承使用寿命显著延长。
工艺流程
原料经过初级筛分后，大块物料进入高能颚破进行粗碎，中等粒度物料通过圆锥破精细破碎，符合要求的物料进入5X制砂机整形。制砂环节采用闭路循环设计，不合格物料返回再次破碎，确保成品质量。最终产出0-5mm、5-10mm、10-20mm、20-31.5mm四个规格成品。
环保优势
项目配备完善的除尘系统，生产线采用全封闭设计。5X制砂机运行噪音低于75分贝，显著优于行业标准。工艺用水经沉淀处理后循环使用，实现零排放。
运营成效
生产线自投产以来运行稳定，5X制砂机表现出色：
成品砂细度模数稳定在2.6-2.9区间
石粉含量控制在7%-15%可调范围
粒形优良，针片状含量低于8%
这些指标完全满足高性能混凝土对骨料的严格要求。
"5X制砂机的表现超出预期，"项目负责人表示，"它不仅产量稳定，而且成品质量优异，为我们赢得了好的客户。"基于良好的使用体验，投资方已计划在扩建项目中继续选用黎明重工的设备。
该项目通过5X制砂机等先进设备的应用，实现了河卵石资源的高值化利用。其成功经验证明，更好设备配合科学工艺，能够在效率、质量和环保等多个维度实现平衡发展。
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河南安阳河卵石碎石生产线是一家选矿破碎制砂筛分磨粉设备解决方案提供商,长期致力于为破碎选矿和砂石骨料行业提供破碎设备,制砂设备,振动筛分设备,洗选设备等工程...
能够破碎高硬度河卵石,局部矿石大,颚板厚,颚牙跨度大,破碎弯矩大,颚口窄而深。.鹅卵石坚硬耐磨,导致其加工难度相对较大,对鹅卵石破碎加工设备的硬性要求较高.能够破碎强度高的河卵石作为终破...
因此它的装置和破碎机有很大破碎机关系。根据破碎场地破碎机不同,石料破碎设备装置破碎机地点也会有所不同。
Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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